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Injection Molding

Seamlessly Integrating Plastics and Electronics

Plastic injection molding is essential for creating the ideal foundation for modern electronics. The versatility of plastic polymers, with their micro-tolerance characteristics, ensures precise design accuracy and durability, making them perfect for applications like housings, connectors, switches, and custom enclosures.

At CCK Automations, we've expanded our capabilities with injection molding machines ranging from 35 tons to 500 tons, allowing us to produce a wide range of plastic products. This flexibility enables us to manufacture everything from small, intricate components with tight tolerances to larger, high-volume parts for industries like automotive, consumer electronics, telecommunications, and medical devices.

As a full-service provider, CCK Automations offers end-to-end solutions for plastic and electronic manufacturing. We handle every step of the process—from design and prototyping to tooling and production—under one roof. This integrated approach gives you better control over the entire lifecycle, reduces time-to-market, and ensures consistency and quality, all while optimizing material selection and design for reliable, high-performance products.

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Injection Molded Electronics

Precision-Driven Plastic Molding for Modern Electronics

Plastic is an ideal material for a wide range of electronic products. To suit the needs of various projects, plastic resin can be conductive, non-conductive, UV resistant, and combined with watertight seals to ensure protection against moisture. Plastic resins are suitable for rigid or flexible applications, come in a wide variety of colors, and have more design capabilities compared to metal and other materials. Materials such as pronged plugs, connectors, and special pin arrangements can be incorporated into plastic to allow for conductive properties.

Overmolding adds plastic material to casted or metal parts to increase flexibility. Plastic resin comes in a range of formulations that offer features that other materials can’t provide, such as corrosion resistance and shock protection. Because plastic is easy to work with, you can lower assembly costs by incorporating snap-together tabs that interlock without screws, staples, or fasteners.

Benefits of Plastic Injection Molding

Cost-Effective, Reliable, and Scalable Solutions

Combining the flexibility of plastic with intricate electronics means delivering products that make 21st-century life easier. Common benefits of plastic injection molding for electronics include:

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Plastic protects against harmful elements such as heat and water, preventing damage and providing insulation. Plastic also prevents electric currents from leaving the device, protects the electronics from rough handling, and ensures a tight seal to minimize the intrusion of dust and particulates that can damage sensitive electronics.

Plastic is a low-cost material that makes it attractive for high-volume production orders. These material savings offset the higher initial cost for building a plastic injection mold.

Plastic injection molding results in less material waste, which further reduces material costs.

Using plastic injection molding expands a company’s material options. Plastic comes in a range of formulations, finishes, and colors. Pre-colored pellets can be used, or custom color-mixing can differentiate a product. Adding materials can help with conductivity, corrosiveness, or water and UV resistance.

Producing plastic molds to encase electronics can be completed quickly with very little delay. By automating the process, it is easier to ramp up production when needed, making for a more agile supply chain.

Injection Molding from CCK Automations

Shaping the Future of Electronics with Plastic Injection Molding

CCK Automations has full-service plastic injection molding capabilities. Our molding services include design, providing assistance with material specifications, and working with you and numerous testing agencies to get products recognized or listed by ETL and UL. Because we manufacture electronics and plastics in the same facility, we have faster turnaround times and more control over production. For more information, or to get started on your next plastic injection molding project, contact us today.

INJECTION MOLDING PORTFOLIO

Showcasing Excellence in Injection Molding

Our Injection Molding Portfolio proudly highlights our expertise and commitment to quality. Featuring a diverse range of projects, we demonstrate the innovation, precision, and excellence that define our work. Explore our portfolio to see the exceptional results of our dedication and craftsmanship.

Ready to start your project? Let’s take your next step towards innovation.

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